Optical sorting specialist, TOMRA Sorting, has introduced a new Laser Object Detection (LOD) system that, when used in combination with AUTOSORT and FINDER, boosts the circuit’s sorting capabilities, allowing waste and scrap recycling operations to reach improved final product purity levels.
Featuring TOMRA laser technology that sorts based on the feed material’s spectral and spatial characteristics, the new LOD detects material that near infrared technology (NIR) is incapable of identifying.
“NIR technology cannot detect items such as black plastic and rubber, glass, and other waste items,” explained Carlos Manchado Atienza, regional director, Americas for TOMRA Sorting, Inc. “By combining our new LOD technology, which can detect these items, with our powerful AUTOSORT and FINDER systems, TOMRA once again leads the industry in developing and adapting technology to meet continually evolving specifications in the market.”
LOD is claimed to give recycling facilities a low energy, cost-effective solution for meeting tough customer purity requirements by boosting final product purity by as much as 4% without sacrificing circuit productivity.
Its modular design enables the flexible LOD system to be added onto the same platform as existing latest generation TOMRA sorting equipment. Alternatively, it can be added to the circuit as its own standalone sorting stage.
Developed for simple and fast installation and programming into existing plants, the new LOD is mechanically mounted to a platform. Unlike other systems, this arrangement allows for both large and small feed material to pass under the laser without blockage.
“LOD is the perfect complement to existing TOMRA equipment within a circuit to give purity levels a boost to meet ever-tightening final product purity requirements such as the China National Sword standard,” said Ralph Uepping, technical director of recycling at TOMRA Sorting. “Increasing product purity levels expands market potential and increases the profit potential for customers.”
Sorting glass from paper
According to TOMRA, unlike other methods that demand high energy draw, the new LOD system cost-efficiently sorts glass as well as plastic material and black plastic from paper, significantly boosting product quality.
Foreground detection technology ensures the laser beam only identifies material above the belt, reducing background noise and giving operations the flexibility to use any type of belt feeder for the circuit.
Combined with TOMRA’s AUTOSTORT near infrared technology – either as an add-on to the existing platform or as an additional line – LOD is said to give customers an efficient solution for upgrading product quality without air systems that stir up dust particles, lead to paper material loss and increase circuit downtime for cleaning.
An open design allows a variety of material from small pieces of paper to large boxes to pass through the laser without fear of clogging or sorter recalibration.
Increasing material value
The manufacturer said that LOD offers easy and fast integration into scrap processing facilities relying on TOMRA’s FINDER system, which features Intelligent Object Detection (IOD) to sort non-ferrous material such as aluminum and stainless steel.
The system separates black rubber, glass and plastic material from Zorba and Zurik products, allowing operations to turn these commodities into more valuable revenue streams. The product purity offered by LOD is said to allow operations to reduce the number of manual pickers required at the end of the process, lowering operational costs.
For operations tight on space, the new LOD bolts onto the existing FINDER platform to help increase final product quality by 3-4% to meet new 2018 China scrap import regulations. The flexible laser sorter can adapt to circuits with 42.2-in (1,200-mm), 70.9-in (1,800-mm) or 94.-in (2,400-mm) widths.
40 TOMRA Sorting Systems Bringing Recycling Success for Montello in Italy
Montello S.p.A, is using 40 of the latest sensor-based TOMRA optical sorting machines to give a new lease of life to tonnes of post-consumer plastic arriving from Lombardy.
VIDEO: TOMRA’s Latest Developments for the Recycling Industry
TOMRA Sorting Recycling showcases its new X-TRACT sorting system at IFAT for the waste and recycling industry at IFAT.
Optical Recycling System Specialist TOMRA Hold First Annual Conference in Crete
TOMRA explains technology advances for recycling industry at its first two day ‘TOMRA Leads Global Conference´ on the Greek island of Crete.